Supercritical CO₂ extraction (for premium oils) 

1. Overview

Supercritical CO₂ extraction is an advanced technique that uses carbon dioxide above its critical temperature and pressure to extract aromatic compounds from resinous wood.

Why CO₂?

  • At supercritical conditions, CO₂ behaves as both a gas and a liquid, allowing it to penetrate wood like a gas but dissolve resin compounds like a liquid.
  • Produces high-purity, solvent-free oils with minimal thermal degradation.

2. Key Principles

  • Supercritical point of CO₂: ~31°C and 73 atm (approx. 1,070 psi)
  • Adjustable solvating power: By changing pressure and temperature, specific compounds (e.g., sesquiterpenes, chromones) can be selectively extracted.
  • No toxic solvents: Produces clean, chemical-free premium oil suitable for perfumery and luxury markets.

3. Extraction Process

Step 1: Raw Material Preparation

  • Use high-grade resinous wood (sinking or super grade).
  • Chips or small pieces preferred for efficient CO₂ penetration.
  • Dry to ~10–12% moisture to prevent clumping or ice formation.

Step 2: Loading Extraction Vessel

  • Fill high-pressure extraction chamber with resinous chips.
  • Ensure uniform packing for consistent extraction.

Step 3: CO₂ Pressurization & Heating

  • Pump CO₂ into the vessel and raise pressure above 73 atm.
  • Heat vessel to supercritical temperature (~35–50°C).
  • Maintain for several hours depending on wood grade and desired compounds.

Step 4: Separation & Collection

  • CO₂ carrying extracted compounds passes through a decompression or separator chamber.
  • Oil precipitates out; CO₂ returns to gas phase and can be recycled.
  • Collect pure agarwood essential oil; optionally collect CO₂-extracted resin fraction separately.

4. Advantages of Supercritical CO₂ Extraction

FeatureBenefit
PurityNo solvents; preserves natural aroma compounds
Selective extractionCan target high-value sesquiterpenes & chromones
Thermal protectionLow temperatures prevent aroma degradation
EnvironmentalCO₂ is non-toxic, recyclable, and clean
Yield efficiencyCan extract more resin compounds compared to steam distillation

5. Limitations

  • High capital cost: Specialized high-pressure equipment required.
  • Technical expertise: Operators must monitor pressure, temperature, and flow rates precisely.
  • Throughput: Limited batch size compared to industrial steam distillation; may require scaling for commercial operations.

6. Best Practices

  1. Use only premium resinous wood (sinking or super grade) for maximum aroma richness.
  2. Control temperature & pressure carefully to preserve delicate sesquiterpenes.
  3. Dry wood adequately to prevent ice formation during CO₂ depressurization.
  4. Recycle CO₂ where possible to reduce operating costs.
  5. Store extracted oil in dark, airtight containers to maintain fragrance integrity.

Supercritical CO₂ extraction is considered the gold standard for luxury agarwood oils because it produces high-purity, aromatic-rich, solvent-free oils, ideal for perfumery, niche fragrances, and premium products.